Wisconsin Soybean News

Large Crop Shows Need for State Soybean Processing

MADISON, Wis. – August 14, 2006 – Wisconsin’s expected large soybean crop and the state’s high cow numbers underscore the economic importance of establishing a soybean processing facility in the state, according to Bob Derr, Marshall-area soybean producer and president of the Wisconsin Soybean Association (WSA).

“Wisconsin is the only high-level soybean producing state that doesn’t have a plant to process their soybeans, and that’s especially disappointing considering our strong livestock industry,” Derr says. “Basically all of the soybeans we grow here leave the state for processing elsewhere. Then, our dairy, hog and poultry producers turn around and bring large quantities of soybean meal back into the state for feeding. That just doesn’t make economic sense.”

A recently released USDA report shows that Wisconsin is on tract to record its third highest annual soybean crop ever, at a projected 66.4 million bushels. And, a feasibility report recently prepared by the Wisconsin Soybean Marketing Board (WSMB) concludes that the state has adequate production and consumption to support a soybean processing plant.

According to the study, Wisconsin grows enough soybeans annually to support an 80,000 bushel per day, or 26.4 million bushel per year, soybean crush facility and having a plant here should encourage additional soybean production. A plant this size annually produces nearly 580,000 tons of soybean meal and 45 million gallons of soybean oil. A lesser co-product, soybean hulls, are used use as a source of roughage in dairy rations.

Wisconsin and nearby northern Illinois markets can absorb the plant’s soybean meal production the feasibility report concludes, which is a rather unique situation for a soybean processor. Soybean meal is the high-quality protein feed of choice for dairy producers and Wisconsin uses an estimated one million tons of soybean meal annually. All of this meal presently comes from out-of-state processors; the nearest processing plant to Madison being a Cargill plant at Cedar Rapids, Iowa, some 165 miles away.

“We should be the ones capturing the added value of processing soybeans into meal for livestock feed and oil for the biodiesel market. This type of venture will benefit both our crop producers and our livestock producers by at least saving transportation costs,” Derr suggests.

The growing demand for soybean oil to make biodiesel is another beneficial development for state soybean processing. The report notes that five stand-alone biodiesel plants exist, or are planned, in the southern Wisconsin area that would use twice the amount of soybean oil produced by such a crush plant.

A Wisconsin soybean processing plant can expect stiff competition from existing crush facilities that sell here, most notably ADM and CHS at Mankato, Minnesota; Cargill at Cedar Rapids, Iowa, and; ADM at Galesburg, Illinois, according to the study. The “localness” of such a plant, however, makes siting it in south-central Wisconsin attractive today, and this advantage should only increase over time as freight costs increase, the study concludes.

Using conservative price forecasts, the feasibility report projects after tax returns of 6-10 cents per bushel; after-tax returns on investment of at least 6.4% to 10.8%, and; after tax return on equity averages of 7.7 percent to 11.4 percent, for a soybean processing plant in Wisconsin.

For over 30 years, the WSA has been working to build valuable relationships between growers throughout Wisconsin while focusing on the promotion of Wisconsin soybeans. Formed in 1972 with 200 members, the WSA currently has over 1,200 members.

The WSMB administers the soybean grower checkoff statewide and is dedicated to maximizing profitability of Wisconsin soybean producers via research, education and outreach initiatives. Working together with the national United Soybean Board, WSMB directs state soybean funds to statewide, national and international projects as part of the Soybean Promotion and Research Checkoff program.

The Wisconsin soybean processing plant feasibility study is available online in PDF form at www.wisoybean.org .